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WELDING OSCILLATOR / WEAVER

Weld Arc Weaver, commonly known as Welding Oscillator is the mechanism to simulate the condition of Weld Arc Weaving as done by hand by an expert welder.

welding oscillator welding oscillator mechanism
Welding Oscillator Welding Oscillator Mechanism

The motorized mechanism weaves the welding arc through Left / Right direction as an oscillatory movement over the weld surface.

Highly regulated oscillatory movement of an arc ensures controlled spread of Arc Heat over the weld surface resulting uniform flow of weld pool due to smooth, uniform, stable & precise movement of Welding torch Convenience, especially when filler is used in the weld pool, is the main purpose of the oscillator which ensures uniform spread of weld globules. Controlled & regulated spread of Arc heat & Weld globules has a very distinctive advantage of excellent penetration at maximum Heat Utility efficiency. This also ensures reduction in the Heat Affected Zone, High Weld Metal deposit efficiency, highly uniform Weld beads.

Applications:

Suitable for processes convenient to automate like TIG, MIG, SAW, FCAW, Plasma Welding or Cladding processes like PTA or Powder Plasma Welding.

Features:

  • Very precise Ball screw or Rack & Pinion mechanism
  • True linear motion
  • Fully enclosed to avoid ingress of fine particles, heat etc.
  • Stepper motor driven for easy controllability
  • Stroke width of 0 to 75mm (Higher width available on request)
  • Full digital control with easy programmability of parameters
  • Different models available for different torch capacity of 5, 10 & 15 kg
  • Single controller to control three different mechanisms
  • External start / stop facility for easy interfacing

welding  oscillator utility

Key Advantages are:

  • Significant improvement in Welding or Cladding process
  • Increased productivity with ease of operation for Multi-pass welding
  • Overall improvement in sidewall fusion & undercut
  • High weld quality, uniformity & appearance.

Specifications:

Parameters OSC_5 OSC_10 OSC_15
Input Supply 220 VAC, 3-Ø 220 VAC, 3-Ø 220 VAC, 3-Ø
Input Power (Watt) 50 100 150
Pay Load Capacity (kg)    5    10    15
Stroke Width (mm) 0 – 25 +/- 0.2 0 – 50 +/- 0.5 0 – 75 +/- 0.5
Stroke Speed (mm/min) 0 – 2500 +/- 5 0 – 3000 +/- 5 0 – 3500 +/- 5
No of Strokes per sec 0 – 60 @ 25mm 0 – 50 @ 25mm 0 – 40 @ 25mm
Left Dwell (sec) 0.0 – 9.9 +/- 0.1 0.0 – 9.9 +/- 0.1 0.0 – 9.9 +/- 0.1
Right Dwell (sec) 0.0 – 9.9 +/- 0.1 0.0 – 9.9 +/- 0.1 0.0 – 9.9 +/- 0.1
  Process Compatibility TIG / MIG / PTA / Plasma SAW / TIG / MIG / PTA / Plasma SAW / TIG / MIG / PTA / Plasma
Mechanism Ball Screw Ball Screw Rack & Pinion
Dimension (mm): Controller
(L x W x H)         Mechanism
350 x 325 x 160 350 x 325 x 160 350 x 325 x 160
280 x 130 x 75 315 x 157 x 90 300 x 150 x 90
Net Weight (Kg): Controller
(L x W x H)        Mechanism
8.5 8.5 8.5
4.8 5.5 5.8
 
Welding Automation Equipments
Plasma Cutting Machines

For precision cutting of Stainless steel, Aluminium and all other Ferrous and Non-ferrous metals.
Stainless Steel cutting upto 150 mm thick plates.

PTA Hardfacing & Cladding

(PTA) for Hardfacing / Cladding / Reclamation & Protection of Mechanical parts.

Welding Automation

Increase Productivity and    Capacity
Repeatable high quality    welds
Enhance Quality
Custom made solutions


Plasma Welding

Less sensitivity to changes in  
 Arc length.

Micro Plasma Welding Machines

 Precision welding of     minature    
    parts
 Controlled Arc at low currents
 Automated welding at low
    currents.
 With built-in Pilot arcing     system.

Micro TIG Welding Machines

 Precision welding of     minature parts
 Ideal for smaller repair or
    Assembly work.
 Built-in high frequency     ignition.

Welding Inverters

Light weight & compact : 80% less weight compared to conventional machines.
 

Arcraft Plasma Equipments (India) Pvt. Ltd. Manufacturers Suppliers and Exporter of
Plasma Welding, Plasma Transferred Arc Welding (PTA), Plasma Cutting Machine, Micro Plasma Welding Machine, Micro Tig Welding Machine, Hard Bander, welding inverter, welding automation, hard banding machine, welding positioners, welding ocillators mumbai, india. manufacturers, suppliers and Exporter of AC Welding Machines, Mig welding Machines, Shape Cutting Machines, Special Purpose Machines for hardfacing and cladding. mumbai. india.


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